CNC Flame Cutting Machine

CNC Flame Cutting Machine

At Axiscut india Private Limited, we specialize in delivering powerful and reliable CNC flame cutting solutions for heavy-duty metal fabrication. With a focus on cutting thick steel and other robust materials, our advanced flame cutting systems are designed to handle the most demanding industrial projects with precision and efficiency.

Our CNC flame cutting machines are capable of processing large, thick metal plates with remarkable accuracy, ensuring clean cuts and reducing the need for additional finishing.

Key features of CNC Flame Cutting Machines:

1. High Cutting Power

CNC flame cutting is highly effective for cutting thick metals, especially carbon steel, up to several inches thick.

2. Suitable for Heavy-Duty Materials

Ideal for cutting large, heavy-duty materials like thick steel plates, making it suitable for industries such as shipbuilding, construction, and heavy machinery manufacturing.

3. Cost-Effective for Thick Materials

Flame cutting offers an economical solution for cutting thick metal materials compared to other cutting methods like laser or plasma when it comes to very large plates.

4. Wide Range of Thickness

Capable of cutting through materials ranging from medium to extremely thick metals, sometimes up to 12 inches or more in thickness.

5. Precision on Thick Metals

Delivers clean, straight cuts with excellent precision on thicker materials where other cutting methods may struggle.

6. High Heat Energy

Utilizes an oxy-fuel torch that produces an intense flame, allowing it to cut through thicker materials that require high heat for effective cutting.

7. Automated Operation

Integrated CNC control systems enable precise and automated operation, ensuring consistent cut quality and reducing manual effort.

8. Customizable and Flexible

Flame cutting machines can be equipped with multiple torches for multi-head cutting, allowing simultaneous cuts to improve efficiency.

9. Low Investment Costs

Typically, flame cutting machines are less expensive to purchase and maintain than CNC laser or waterjet cutting systems, making them a cost-effective choice for thick steel cutting.

10. Durable and Robust

Designed for heavy-duty industrial applications, these machines are robust and built to last in demanding environments.

11. Efficient for Large-Scale Projects

Ideal for cutting large steel plates, making it suitable for industries that require heavy-duty, large-scale metal fabrication.

12. Portable Configurations Available

Some CNC flame cutting machines come in portable versions, making them suitable for field applications and on-site metalwork.

13. Compatibility with a Wide Range of Gases

Flame cutting machines can use various fuel gases such as acetylene, propane, or natural gas, depending on material requirements and availability.

Technical Specifications:

1. Cutting Thickness

Mild Steel: : 6 mm – 300 mm (or more, depending on machine capacity)
Stainless Steel/Aluminum: Typically not recommended (for flame cutting)

2. Speed

Max Moving Speed: 12000mm/min.
Max Cutting Speed: 0 – 3,000 mm/min (depends on material thickness and machine model)
Min Cutting Speed: 50 mm/min (for thick materials)

3. Torch Type

Oxy-fuel torch for flame cutting

4. Working Area

Cutting Table Size: 1,500 mm x 3,000 mm up to 6,000 mm x 36,000 mm (custom sizes may be available)
Effective Cutting Width: Customizable, often 1,500 mm, 2,000 mm, 3,000 mm, 6000mm etc
Effective Cutting Length: Typically starts at 3,000 mm and can be extended based on customer requirements

5. Cutting Gases

Acetylene, Propane, Natural Gas, or other fuel gases, depending on the type of cutting head and the material requirements

6. Control System

Hypertherm Edge Connect
eckelmann
2500 DOS based
CNC controller with user-friendly interface
CAD/CAM software compatibility for precise design input
Nesting software support for optimal material utilization
Motion control system with high accuracy and smooth operation

7. Positioning Accuracy

Positioning Accuracy: ±0.5 mm/m
Repositioning Accuracy: ±0.2 mm/m

8. Drive System

Dual-side drive with gear and rack system for stable movement
Servo motor-driven system for high accuracy and smooth operation

9. Power Supply

Voltage: 220V/380V/440V (depending on region and machine size)
Frequency: 50/60 Hz

10. Machine Frame

Heavy-duty steel structure designed to withstand heat, vibration, and long-term usage
Reinforced guide rails for smooth movement and precise cutting

11. Cutting Surface Quality

Achieves clean, smooth cuts with minimal heat-affected zone (HAZ) and reduced slag on thick steel materials.

12. Cutting Head Lifter

Automatic torch height control (ATHC) for precise height adjustment to ensure optimal cutting performance regardless of material thickness or uneven surfaces

13. Software Compatibility

Compatible with common CAD/CAM software such as AutoCAD, Sigmanest, Most2D or specialized flame cutting software
Supports DXF, DWG, and other common design file formats

14. Optional Features

Plasma cutting head attachment for hybrid flame/plasma systems
Multiple torch support for simultaneous cutting
Water or dry cutting table options
Fume extraction system to reduce smoke and gas

15. Weight & Dimensions

Machine Weight: Typically 1,500 kg to 3,000 kg (varies based on size and configuration)
Machine Dimensions: Varies based on working area, commonly around 2,500 mm x 7,000 mm (customizable)